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Cu–Diamond–Ag Composite

九月21, 2025

Cu–Diamond–Ag Composite: 

Key Advantages


  • Electrical conductivity: Cu and Ag provide low, stable contact resistance; Ag improves electron mobility

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  • Thermal conductivity: Cu (~400 W/m·K), Ag (~430 W/m·K), and diamond (>2000 W/m·K) → excellent heat dissipation and arc stability.


  • Mechanical strength: Diamond reinforcement enhances hardness and wear resistance; Cu provides toughness; Ag improves ductility.


  • Arc/welding resistance: Diamond resists arc erosion; Ag reduces welding tendency via conductive surface films.


  • Service life: Synergistic properties yield extended switching durability under high current loads.


  • Cost-performance: Lower Ag content than Ag-based contacts → reduced cost while maintaining high reliability.


Applications

  1. Electrical Contact Materials

    • Relays, circuit breakers, contactors, switches

    • High-current, high-frequency switching components

    • Where arc erosion resistance and stable contact resistance are critical

  2. Thermal Management Components

    • Heat spreaders and heat sinks for power electronics

    • High-power semiconductor packages (e.g., SiC, GaN devices)

    • Laser diode and microwave device cooling

  3. High-Reliability Power Devices

    • Aerospace and defense electrical systems

    • Electric vehicle (EV) power modules

    • Renewable energy inverters and high-voltage DC transmission

  4. Wear-Resistant Conductive Parts

    • Sliding contacts in generators and motors

    • Connectors exposed to high thermal and mechanical load